http://www.ballistictec.com
Check out our CD and Manual combos!!!
http://www.kalinkaoptics.com
 

Adobe PDF Downloadable Version of Article

 
1) Figure 1 shows the U.S. Army Model 1917 pistol.
2) Point the pistol in a safe direction. Pull back the cylinder latch and swing out the cylinder to make certain the pistol is unloaded and safe to work with.
3) Unscrew the grip screw.
4) Remove the grip screw.
5) Remove the left grip panel.
6) Remove the right grip panel.
7) Unscrew the crane screw.
8) Remove the crane lock and crane screw.
9) Swing the cylinder out.
10) Slide the crane forward and out of the pistol frame.
11) Unscrew the ejector rod head.
12) Remove the ejector rod head.
13) While holding the cylinder in one hand, push the ejector rod forward so the ratchet is extended above the cylinder.

Use a tape wrapped needle nose pliers to start unscrewing the ratchet counter clockwise.

14) Once loose enough rotate the ratchet counter clockwise.
15) Remove the ratchet.
16) Remove the cylinder arbor from the cylinder.
17) You will damage the crane bushing if you attempt to remove it without a crane bushing tool.

Brownells now makes a Colt crane bushing tool that will fit the 1917 pistol. They do not list that it will fit the 1917 pistol but I guarantee that it fits perfectly. 

18) Use the large end of the crane bushing tool and place the small protrusions into the notches in the crane bushing.
19) Turn the wrench counter clockwise.
20) Remove the crane bushing.
21) Remove the ejector rod and spring from the cylinder arbor.
22) Separate the spring from the ejector rod.
23) Unscrew the forward side plate screw.
24) Remove the forward side plate screw.
25) Unscrew the rear side plate screw.
26) Remove the rear side plate screw.
27) It is best to old the pistol with the side panel facing down and then give the right side of the pistol a whack with a non marring tool like a rubber mallet. If this does not work then carefully lift it out as shown in figure 27.  Lift out and remove the side plate. Do not force it.
28) Remove the cylinder latch from the side panel.
29) Remove the cylinder latch spring from the side plate.
30) Using non-marring pliers compress the main spring. Swing the hammer stirrup so it disconnects from the main spring. 
31) Lift out the cylinder hand.
32) Punch out the rebound lever pin.
33) Remove the rebound lever pin.
34) Slide out the rebound lever.
35) Pivot the hammer to the rear.
36) Lift out the hammer.
37) Punch out the strut pin.
38) Remove the strut pin.
39) Remove the strut and spring and separate.  The stirrup and firing pin should not be removed unless they are broken and need to replaced. The firing pin is riveted in place and the pin retaining the stirrup is peened and difficult to remove.
40) Pivot the trigger to the rear.  Lift out the trigger.
41) Lift out the safety and lever.
42) Separate the safety and lever.
43) Remove the latch pin and stud.
44) Unscrew the cylinder stop screw.
45) Remove the cylinder stop screw.
46) Pivot the cylinder stop and use a pair of needle nose to remove the cylinder stop spring.
47) Remove the spring.
48) Lift out the cylinder stop.
49) Punch out the lanyard swivel pin.
50)  Remove the lanyard swivel pin.
51) Remove the lanyard swivel.

Reassembly Instructions

52) Insert the lanyard swivel.
53) Insert the lanyard swivel pin.
54) Tap in the lanyard swivel pin.
55) Insert the cylinder stop.
56) Insert the cylinder stop pin into the hole in the bottom of the cylinder stop.
57) Using a small flat blade screw driver compress the cylinder stop spring and place the bottom into the groove in the frame. Be careful as it is easy to make the spring to go flying across the room and with aging eyes it is not an easy part to find.
58) Replace the cylinder stop screw.
59) Tighten the cylinder stop screw.
60) Install the latch pin and stud.
61) Figure 61 shows the position the latch pin and stud should be in.
62) Figure 62 shows how the safety and lever combine when installed.
63) Install the safety first.
64) Install the lever and make certain the lever and safety are combined as shown in figure 64.
65) Figure 65 shows the slot that the nipple on the back of the trigger rests in.
66) Figure 66 shows the nipple on the back side of the trigger.
67) Insert the trigger and make certain the nipple rests in the slot of the lever.
68) Work the trigger to make sure the lever and safety move properly.
69) Combine the strut and spring and install on the hammer.
70) Compress the spring and hold the strut in place and inset the strut pin.
71) Tap the strut pin into place.
72) Insert the hammer.
73) Pivot the hammer forward and extend the stirrup.
74) Slide in the rebound lever.
75) Figure 75 shows the rebound lever properly installed.
76) Install the rebound lever pin.
77) Push the rebound lever pin into place using a punch.
78) Install the cylinder hand. The pin on the back of the hand is inserted into the hole in the trigger.
79) Compress and install the main spring.
80) With the main spring completely compressed use a small tool and pivot the stirrup so it rests in the end of the main spring.
81) Figure 81 shows the completed internal assembly with the hammer down.
82) Figure 82 shows the completed internal assembly with the hammer cocked.
83) Insert the cylinder latch spring into the side panel.
84) Slide the cylinder latch into place.
85) Figure 85 shows the pin the cylinder latch rest upon.
86) Figure 86 shows the back side of the side panel with my finger pointing to the hole that is created when you slightly compress the cylinder latch spring by sliding the cylinder latch to the rear.
87) With the cylinder latch slightly compressed lay the side panel in place. If it does not rest flat then do not force it. You probably have something protruding or not properly installed inside the frame.
88) Install the forward side plate screw.
89) Tighten the forward side plate screw.
90) Install the rear side plate screw.
91) Tighten the rear side plate screw.
92) Test the hammer and trigger in single action mode by pulling the hammer to the rear into the cocked position and then pulling the trigger letting the hammer fall. If this test fails you do not have something installed properly.
93) Test the hammer and trigger in double action mode by pulling the trigger and the hammer moves to the rear into the cocked position and then continue pulling the trigger causing the hammer to fall. If this test fails you do not have something installed properly.
94) Combine the spring onto  the ejector rod.
95) Insert the ejector rod and spring into the cylinder arbor.
96) Install the crane bushing.
97) Using the large end of the crane bushing wrench screw the crane bushing into place by rotating it clockwise.
98) Insert the cylinder arbor into the cylinder.
99) Figure 99 shows the correctly installed ejection rod. Please note that it is keyed and can only be installed one way.
100) Figure 100 shows the rear of the cylinder. Note where I am pointing to with the screwdriver. This is a small nipple that helps align the ratchet when installed properly.  There is also one on the opposite side.
101) Figure 101 shows one of the two indentations that fit over the nipples on the rear of the cylinder.
102) Extend the ejector rod and install the ratchet onto the threaded end. Start turning the ratchet clockwise.
103) Using a pair of pliers rotate the ratchet fully clockwise until it stops.
104) The two indentations in the ratchet should be aligned with two nipples on the rear of the cylinder. If not then rotate the ratchet back until they do.
105) install the ejector rod head and tighten it down.
106) Slide the crane into the pistol frame.
107) Close the cylinder allowing the latch to lock.
108) Figure 108 shows how the crane lock and crane screw align.
109) Install the crane lock and screw together.
110) Tighten down the screw.
111) Install the right grip panel.
112) Install the left grip panel.
113) Install the grip panel screw.
114) Tighten the grip panel screw.
115) Figure 115 shows the completed reassembled 1917 Colt pistol.
 

Adobe PDF Downloadable Version of Article