1)
With the rifle pointed in a safe direction
pull back the operating rod handle and
ensure the rifle is unloaded.
2)
Depress the magazine follower.
3)
Close the bolt by pushing the operating rod
handle forward.
4)
Set the safety as shown in figure 4.
5)
Pull the trigger guard to the rear.
6)
Pivot the trigger guard forward.
7)
Pull the trigger assembly straight up and
out of the rifle.
8)
Pivot the receiver forward.
9)
Separate the barrel/receiver assembly from
the stock.
10)
Loosen the ferrule swivel screw.
11) Remove the ferrule assembly.
12) Unscrew the lower butt plate screw.
13) Remove the lower butt plate screw.
14) Remove the rear swivel.
15) Unscrew the upper butt plate screw.
16) Remove the upper butt plate screw.
17) Remove butt plate assembly.
18) Figure 18 shows the M1 Garand
Combination Maintenance Tool
Here are the
uses for the tool:
Remove and
replace the gas cylinder lock screw and
various other screws; and seat the rear
sight base;
Extract a
cartridge case;
Remove pins
and assemble the extractor and ejector;
Assemble and disassemble the extractor
and ejector without removing the bolt from the rifle;
Clean the
chamber of the barrel;
Install the
extractor spring and plunger.
19) Using the combination tool's screw
driver, turn the gas cylinder lock screw
counter clockwise. Note that you should not
hold onto the forward handguard for leverage
as you can damage it. Hold onto the barrel
and gas assembly.
20) Remove the gas cylinder lock screw.
21) Rotate the gas cylinder lock counter
clockwise.
22) Remove the gas cylinder lock.
23) Slide the gas cylinder forward and off.
24) Slide the upper hand guard forward.
25) Remove the upper hand guard.
26) Grasp the follower rod as shown in
figure 26.
27) Pull the follower rod to the rear,
compressing the operating rod spring.
28) Remove the follower rod and operating
rod spring.
29) Separate the follower rod and the
operating rod spring.
30) Pull the operating rod to the position
shown in figure 30. The operating rod lug
rides in a channel or guide on the right
hand side of the receiver. Where the
handle is positioned in figure 30 there is
an enlarged section that allows the
operating rod lug to be removed from the
channel.
31) Rotate the operating rod slightly toward
the top of the receiver while lifting at the
handle end.
32) Remove the operating rod. Note that the
operating rod is slightly bent. Do not fret
as this is supposed to be this way. Be
careful with the operating rod so as not to
bend or damage it while it is disassembled
from the rifle.
33) Push the bolt to the rear of the
receiver and then hold the bolt at the angle
as shown in figure 33.
34) Pull the bolt out as shown in figure 34.
35) There are many different ways to remove
the lower band pin from the lower band. I
prefer to use a very narrow tipped punch and
lightly tap out the pin.
36) Figure 36 shows the lower band and the
extracted lower band pin.
37) Slide the lower band forward.
38) Slide the lower hand guard forward.
39) Once the rear hand guard band clip
clears the grooves in the side of the barrel
lift the lower hand guard off.
40) On the left hand side of the receiver
lightly push out the follower arm pin.
41) Pull the follower arm pin out the rest
of the distance on the right side of the
receiver.
42) Lift out the follower arm and bullet
guide. Note the follower and slide assembly
slid out of the receiver.
43) Remove the operating rod catch.
Reassembly
Instructions
44) Install the bullet guide as shown in
figure 44.
45) Replace the operating rod catch.
46) Note that the operating rod catch is
hooked above the magazine catch latch.
47) Slide follower and slide assembly back
into the receiver. Make sure the follower
side is facing towards the top of the
receiver
48) Pivot the follower arm sideways through
the center of the bullet guide's rails.
49) The small trunnions of the follower arm
should slide into the follower and slide
assembly.
50) Make sure the holes in the follower arm,
operating rod catch, and the bullet guide
all are lined up. Insert the follower
arm pin into the right side of the receiver.
51) Figure 51 shows the completed assembly
of the lower receiver components.
52) Figure 52 shows the completed assembly
of the lower receiver components as seen
from the bottom of the receiver.
53) Snap the rear hand guard band clip into
the grooves in the side of the barrel.
54) Figure 54 shows the lower band and the
side that should face the lower hand guard
when installed.
55) Slide the lower band till it mates with
the lower hand guard.
56) Insert the lower band pin.
57) Pivot the bolt into the receiver as
shown in figure 57.
58) Complete bolt installation.
59) Figure 59 shows the under side of the
operating rod handle. Note the L-shaped
channel the bolt lug fits into. Also note
the lug on the operating rod that is
inserted into the channel on the right side
of the receiver. In figure 59 directly
across from the operating rod lug there is
an enlarged entry place in the receiver's
channel.
60) Insert the piston end of the operating
rod below the lower band.
61) Insert the operating rod and line up the
L-Shaped channel over the bolts' lug while
also inserting the lug at the rear of the
operating rod into the channel on the right
hand side of the receiver.
62) Move the bolt and operating rod forward.
63) Note the tapered end of the operating
rod spring as shown in figure 63.
64) Insert the follower rod into the tapered
end of the operating rod spring.
65) Insert the non tapered end of the
operating rod spring into the operating rod.
66) Pull the follower rod to the rear,
compressing the operating rod spring.
Attach the front of the follower rod to the
follower arm.
67) Figure 67 shows the correct attachment
of the follower rod to the follower arm.
68) Slide the upper hand guard over the
barrel and operating rod.
69) Slide the upper hand guard to the rear
until it fits up against the lower band.
70) Slide the gas cylinder over the barrel
and operating rod.
71) Slide the gas cylinder up against the
hang guard ferrule at the front of the upper
hand guard.
72) Slide the gas cylinder lock onto the
barrel.
73) Thread the gas cylinder lock clockwise until
it rest against the gas cylinder and allows the gas cylinder plug to be inserted.
74) Insert the gas cylinder plug into the
gas cylinder lock.
75) Hand tighten the the gas cylinder
lock screw by turning it clockwise.
76) Using the combination tool's screw
driver, turn the gas cylinder lock screw
clockwise. Note that you should not
hold onto the forward handguard for leverage
as you can damage it. Hold onto the barrel
and gas assembly.
77) Install the butt plate assembly
78) Insert the upper butt plate screw
79) Tighten the upper butt plate screw
80) Insert the rear swivel as shown in
figure 80.
81) Insert the lower butt plate screw
82) Making certain the lower butt plate
screw threads into the rear swivel, tighten
the lower butt plate screw.
83) Insert the ferrule swivel
assembly.
84) Push the ferrule swivel assembly up
against the front of the stock.
85) Tighten the ferrule swivel screw.
86) Pivot the assembled rifle upper into the
assembled rifle stock as shown in figure 86.
87) Insert the receiver into the stock.
88) Insert the trigger assembly into the
rifle.
89) Rotate the trigger guard to the rear.
90) Lock the trigger guard in place.
91) Figure 91 shows the completed reassembly
of the M1 Garand rifle.